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〈一〉概述
TC系列齒輪減速器是在《起重機用QS型減速器》的基礎上經過完善、優(yōu)化、擴充而形成的系列產品,廣泛適用于起重機的運行機構及運輸、冶金、礦山、石油、化工、建筑和輕工等行業(yè)的傳動機構。
〈二〉型號、裝配型式及表示方法
1.型號:04、05、08、10、12、14、16、20、25;
2.標記方法:
示例:
機座號12 減速比56 裝配型式I型 空心軸平鍵聯(lián)接 電機功率5.5KW/4p則標記為 TC12-56-I -5.5/4p
3.裝配形式:
〈三〉、減速器的選用
表1工況系數(shù) KA
原動機 |
日工作小時數(shù) |
均勻載荷 |
中等擊載荷 |
強沖擊載荷 |
電動機 |
~3 |
0.9 |
1.25 |
1.75 |
3~10 |
1.0 |
1.35 |
2 | |
>10 |
1.35 |
1.75 |
2.25 |
表2安全系數(shù)
重要性與安全要求 |
一般設備:減速器失效引起單機停產且易更換備件 |
重要設備:減速器失效引起機組、生產線或全廠停產 |
高度安全要求:減速器失效引起設備、人身事故 |
SA |
1.1~1.3 |
1.3~1.5 |
1.5~1.7 |
選用減速器時,如果減速器的實際輸入轉速與承載能力表中的三檔轉速之一(1500、1000、750)某一相對誤差不超過4%,可按該檔轉速下的公稱功率及適當工況系數(shù)KA、安全系數(shù)SA選用相當規(guī)格減速器。如果轉速相對誤差超過4%,則應按實際轉速折算減速器的公稱功率再結合工況系數(shù)及安全系數(shù)選用。
選用舉例
一傳動裝置,需配6極電動機轉速970r/min,傳動比為20,傳動功率5.5KW,每日工作8h,裝配型式v,用于中等沖擊載荷的重要場所。
與輸入轉速1000r/min對照,轉速誤差為 -1=3.90%<4%;
每日工作8h,中等沖擊載荷,則選KA=1.35;
重要場所則SA=1.5;
計算功率Pm=5.5×1.35=11.14(KW)
根據(jù)承載能力表查得TC12,1000r/min;i=20承載能力為13KW。最低型號可選TC12。
訂貨標記為:TC12-20-V-5.5KW/6p-Z
四、承載能力
本產品承載能力是依據(jù)均勻載荷,每日工作10小時確定,選用時,請按選用方法進行選用。
表3
公稱傳動比
i |
公稱傳速
r/min
|
規(guī)格 | |||||||||
輸入
n1 |
輸出
n2 |
04 |
06 |
08 |
10 |
12 |
14 |
16 |
20 |
25 | |
|
公稱輸入功率 P KW | ||||||||||
4 |
1500 |
375 |
4 |
10 |
16 |
35 |
50 |
70 |
140 |
218 |
- |
1000 |
250 |
2.6 |
6.6 |
10 |
23 |
53 |
46 |
93 |
145 |
- | |
750 |
187 |
2 |
5 |
8 |
17 |
25 |
35 |
70 |
109 |
- | |
4.5 |
1500 |
335 |
3.8 |
10 |
16 |
32 |
46 |
66 |
133 |
198 |
- |
1000 |
220 |
2.5 |
6.5 |
10 |
21 |
30 |
44 |
88 |
132 |
- | |
750 |
166 |
1.9 |
5 |
8 |
16 |
23 |
33 |
66 |
98 |
- | |
5 |
1500 |
300 |
3.6 |
9.5 |
15 |
30 |
45 |
63 |
125 |
170 |
- |
1000 |
200 |
2.4 |
6.3 |
10 |
20 |
30 |
42 |
83 |
113 |
- | |
750 |
150 |
1.8 |
4.8 |
7.5 |
15 |
22 |
31 |
62 |
85 |
- | |
5.6 |
1500 |
270 |
3.3 |
8.5 |
14 |
28 |
40 |
60 |
115 |
160 |
- |
1000 |
180 |
2.2 |
5.6 |
9.3 |
18.5 |
26 |
40 |
75 |
105 |
- | |
750 |
134 |
1.6 |
4.2 |
7 |
14 |
20 |
30 |
57 |
80 |
- | |
6.3 |
1500 |
240 |
3.2 |
8 |
13 |
24 |
34 |
51 |
110 |
160 |
294 |
1000 |
160 |
2.1 |
5.3 |
8.5 |
16 |
22 |
34 |
73 |
105 |
196 | |
750 |
120 |
1.6 |
4 |
6.5 |
12 |
17 |
25 |
55 |
80 |
147 | |
7.1 |
1500 |
210 |
2.9 |
7 |
12 |
22 |
30 |
48 |
94 |
120 |
267 |
1000 |
140 |
1.9 |
4.5 |
8 |
15 |
20 |
32 |
62 |
80 |
178 | |
750 |
106 |
1.5 |
3.5 |
6 |
11 |
15 |
24 |
47 |
60 |
133 | |
8 |
1500 |
185 |
2.9 |
6.5 |
10 |
20 |
27 |
43 |
85 |
120 |
240 |
1000 |
125 |
1.8 |
4.3 |
6.6 |
13 |
18 |
28 |
56 |
80 |
160 | |
750 |
94 |
1.5 |
3.2 |
5 |
10 |
13 |
21 |
42 |
60 |
120 | |
9 |
1500 |
167 |
2.8 |
5.4 |
8.2 |
17 |
27 |
39 |
80 |
120 |
218 |
1000 |
111 |
1.8 |
3.6 |
5.5 |
11 |
18 |
26 |
53 |
80 |
145 | |
750 |
83 |
1.4 |
2.7 |
4.1 |
8.5 |
13.5 |
20 |
40 |
60 |
108 | |
10 |
1500 |
150 |
2.5 |
5.4 |
8.2 |
17 |
27 |
39 |
72 |
120 |
197 |
1000 |
100 |
1.6 |
3.6 |
5.5 |
11 |
18 |
26 |
48 |
80 |
130 | |
750 |
75 |
1.2 |
2.7 |
4.1 |
8.5 |
13 |
20 |
36 |
60 |
98 | |
11.2 |
1500 |
134 |
2.5 |
5 |
8 |
16 |
25 |
39 |
72 |
120 |
177 |
1000 |
89 |
1.6 |
3.3 |
5.3 |
10.5 |
16.5 |
26 |
48 |
80 |
118 | |
750 |
67 |
1.2 |
2.5 |
4 |
8 |
12 |
20 |
36 |
60 |
87 | |
12.5 |
1500 |
120 |
2.3 |
4.6 |
8 |
16 |
25 |
37 |
72 |
120 |
159 |
1000 |
80 |
1.5 |
3 |
5.3 |
10.5 |
16.5 |
24.5 |
48 |
80 |
106 | |
750 |
60 |
1.1 |
2.3 |
4 |
8 |
12 |
19 |
36 |
60 |
80 | |
14 |
1500 |
107 |
2.0 |
4.2 |
7 |
14 |
25 |
37 |
72 |
110 |
150 |
1000 |
71 |
1.3 |
2.8 |
4.5 |
9.3 |
16.5 |
24.5 |
48 |
73 |
100 | |
750 |
54 |
1 |
2.1 |
3.5 |
7 |
12 |
19 |
36 |
55 |
75 |
續(xù)表
公稱傳動比
i |
公稱傳速
r/min
|
規(guī)格 | |||||||||
輸入
n1 |
輸出
n2 |
04 |
06 |
08 |
10 |
12 |
14 |
16 |
20 |
25 | |
|
公稱輸入功率 P KW | ||||||||||
16 |
1500 |
94 |
1.7 |
3.6 |
6.5 |
12.5 |
25 |
37 |
67 |
103 |
150 |
1000 |
62 |
1 .1 |
2.4 |
4.3 |
8.3 |
16.5 |
24.5 |
44 |
68 |
100 | |
750 |
47 |
0.8 |
1.8 |
3.2 |
6.2 |
12 |
19 |
33 |
51 |
75 | |
18 |
1500 |
83 |
1.5 |
3.2 |
5 .5 |
11 |
23 |
33 |
62 |
90 |
150 |
1000 |
56 |
1 |
2.1 |
3.7 |
7.5 |
15 |
22 |
41 |
60 |
100 | |
750 |
42 |
0.7 |
1.6 |
2.8 |
5.5 |
11 |
16 |
31 |
45 |
75 | |
20 |
1500 |
75 |
1.4 |
3 |
5.2 |
11 |
20 |
31 |
57 |
85 |
142 |
1000 |
50 |
0.9 |
2 |
3.5 |
7.5 |
13 |
21 |
38 |
56 |
95 | |
750 |
38 |
0.7 |
1.5 |
2.6 |
5.5 |
10 |
15 |
28 |
42 |
71 | |
22.4 |
1500 |
67 |
1.2 |
2.5 |
5 |
9 |
18 |
28 |
48 |
81 |
128 |
1000 |
44 |
0.8 |
1.6 |
3.3 |
6 |
12 |
18.5 |
32 |
54 |
85 | |
750 |
33 |
0.6 |
1.2 |
2.5 |
4.5 |
9 |
14 |
24 |
40 |
64 | |
25 |
1500 |
60 |
1 |
2.3 |
4.2 |
8.5 |
15 |
25 |
44 |
72 |
108 |
1000 |
40 |
0.6 |
1.5 |
2.8 |
5.5 |
10 |
16.5 |
29 |
48 |
72 | |
750 |
30 |
0.5 |
1.1 |
2.1 |
4.2 |
7.5 |
12 |
22 |
36 |
54 | |
28 |
1500 |
54 |
1 |
2 |
3.9 |
7 |
12.5 |
22 |
39 |
65 |
98 |
1000 |
36 |
0.6 |
1.3 |
2.6 |
4.5 |
8 |
14.5 |
26 |
43 |
65 | |
750 |
27 |
0.5 |
1 |
2 |
3.5 |
6.2 |
11 |
20 |
32 |
49 | |
31.5 |
1500 |
48 |
0.9 |
1.9 |
3.2 |
6 |
11 |
20 |
34 |
60 |
86 |
1000 |
32 |
0.6 |
1.3 |
2.1 |
4 |
7.5 |
13 |
22.5 |
40 |
57 | |
750 |
24 |
0.4 |
0.9 |
1.6 |
3 |
5.5 |
10 |
17 |
30 |
43 | |
35.5 |
1500 |
42 |
0.8 |
1.7 |
2.8 |
5 |
10 |
17 |
30 |
50 |
80 |
1000 |
28 |
0.5 |
1.1 |
1.8 |
3.3 |
6.6 |
11 |
20 |
33 |
53 | |
750 |
21 |
0.4 |
0.8 |
1.4 |
2.5 |
5 |
8.5 |
15 |
25 |
40 | |
40 |
1500 |
38 |
0.7 |
1.35 |
2.4 |
5 |
10 |
15 |
27 |
40 |
71 |
1000 |
25 |
0.4 |
0.9 |
1.6 |
3.3 |
6.6 |
10 |
18 |
26 |
47 | |
750 |
19 |
0.3 |
0.7 |
1.2 |
2.5 |
5 |
7.5 |
13 |
20 |
35 | |
45 |
1500 |
33 |
0.6 |
1.2 |
2.2 |
4.4 |
9 |
13 |
24 |
38 |
64 |
1000 |
22 |
0.4 |
0.8 |
1.5 |
2.9 |
6 |
8.5 |
16 |
25 |
42 | |
750 |
17 |
0.3 |
0.6 |
1.1 |
2.2 |
4.5 |
6.5 |
12 |
19 |
32 | |
50 |
1500 |
30 |
0.55 |
1.1 |
2.1 |
4 |
8 |
12 |
22 |
33 |
59 |
1000 |
20 |
0.37 |
0.7 |
1.4 |
2.6 |
5.3 |
8 |
14.5 |
22 |
39 | |
750 |
15 |
0.27 |
0.5 |
1.0 |
2 |
4 |
6 |
11 |
16 |
30 | |
56 |
1500 |
27 |
0.5 |
1 |
1.8 |
3.6 |
7.1 |
11 |
18.5 |
31 |
52 |
1000 |
18 |
0.3 |
0.7 |
1.2 |
2.4 |
4.7 |
7.3 |
12 |
20 |
35 | |
750 |
13.4 |
0.25 |
0.5 |
0.9 |
1.8 |
3.5 |
5.5 |
9.2 |
15 |
26 | |
63 |
1500 |
24 |
0.44 |
0.9 |
1.6 |
3.2 |
6 |
10 |
16.5 |
28 |
42 |
1000 |
16 |
0.3 |
0.6 |
1 |
2.1 |
4 |
6.5 |
11 |
18.5 |
28 | |
750 |
12 |
0.22 |
0.5 |
0.8 |
1.6 |
3 |
5 |
8.2 |
14 |
21 | |
71 |
1500 |
21 |
0.4 |
0.8 |
1.5 |
2.9 |
5.4 |
8.7 |
15 |
26 |
38 |
1000 |
14 |
0.25 |
0.5 |
1 |
1.9 |
3.6 |
5.8 |
10 |
17 |
25 | |
750 |
10.6 |
0.2 |
0.4 |
0.7 |
1.5 |
2.7 |
4.4 |
7.5 |
13 |
19 |
, , ,
公稱傳動比
i |
公稱傳速
r/min
|
規(guī)格 | |||||||||
輸入
n1 |
輸出
n2 |
04 |
06 |
08 |
10 |
12 |
14 |
16 |
20 |
25 | |
|
公稱輸入功率 P KW | ||||||||||
80 |
1500 |
18.8 |
0.35 |
0.7 |
1.3 |
2.6 |
4.8 |
7.8 |
12.8 |
22 |
34 |
1000 |
12.5 |
0.22 |
0.45 |
0.9 |
1.7 |
3.2 |
5.2 |
8.5 |
15 |
22 | |
750 |
9.4 |
0.18 |
0.3 |
0.6 |
1.3 |
2.4 |
3.9 |
6.4 |
11 |
17 | |
90 |
1500 |
16.7 |
0.3 |
0.6 |
1.1 |
2.2 |
4.2 |
7 |
11.5 |
20 |
30 |
1000 |
11.1 |
0.2 |
0.4 |
0.7 |
1.5 |
2.8 |
4.5 |
7.5 |
13 |
20 | |
750 |
8.3 |
0.15 |
0.3 |
0.5 |
1.1 |
2.1 |
3.5 |
5.6 |
10 |
15 | |
100 |
1500 |
15 |
0.28 |
0.5 |
0.9 |
1.8 |
4 |
6 |
10.5 |
18 |
29 |
1000 |
10 |
0.18 |
0.3 |
0.6 |
1.2 |
2.6 |
4 |
7 |
12 |
19 | |
750 |
7.5 |
0.14 |
0.25 |
0.4 |
0.9 |
2 |
3 |
5.2 |
9 |
14 | |
112 |
1500 |
13.2 |
0.22 |
0.45 |
0.9 |
1.8 |
3.4 |
5.5 |
9 |
15.5 |
- |
1000 |
8.8 |
0.14 |
0.3 |
0.6 |
1.2 |
2.2 |
3.6 |
6 |
10 |
- | |
750 |
6.6 |
0.12 |
0.20 |
0.4 |
0.9 |
1.7 |
2.7 |
4.5 |
7.6 |
- | |
125 |
1500 |
12 |
0.2 |
0.42 |
0.8 |
1.6 |
3.0 |
5 |
8 |
14 |
- |
1000 |
8 |
0.12 |
0.28 |
0.5 |
1.0 |
2 |
3.3 |
5.3 |
9.3 |
- | |
750 |
6 |
0.1 |
0.2 |
0.4 |
0.8 |
1.5 |
2.5 |
4 |
7 |
- | |
140 |
1500 |
10.6 |
- |
0.38 |
0.7 |
1.4 |
2.7 |
4.4 |
7 |
12 |
- |
1000 |
7.1 |
- |
0.25 |
0.45 |
0.9 |
1.8 |
2.9 |
4.6 |
8 |
- | |
750 |
5.3 |
- |
0.2 |
0.3 |
0.7 |
1.3 |
2.2 |
3.5 |
6 |
- | |
160 |
1500 |
9.4 |
- |
0.32 |
0.6 |
1.3 |
2.4 |
3.8 |
6.5 |
11 |
- |
1000 |
6.2 |
- |
0.2 |
0.4 |
0.9 |
1.6 |
2.5 |
4.3 |
7.3 |
- | |
750 |
4.7 |
- |
0.15 |
0.3 |
0.6 |
1.2 |
1.9 |
3.2 |
5.5 |
- | |
180 |
1500 |
8.3 |
- |
0.29 |
0.5 |
1.1 |
2.1 |
3.3 |
5.8 |
10 |
- |
1000 |
5.6 |
- |
0.18 |
0.3 |
0.7 |
1.4 |
2.2 |
3.8 |
6.6 |
- | |
750 |
4.2 |
- |
0.15 |
0.25 |
0.5 |
1 |
1.7 |
2.9 |
5 |
- | |
200 |
1500 |
7.5 |
- |
- |
0.4 |
1.0 |
2 |
3 |
5.5 |
- |
- |
1000 |
5 |
- |
- |
0.25 |
0.65 |
1.3 |
2 |
3.6 |
- |
- | |
750 |
3.8 |
- |
- |
0.2 |
0.5 |
1 |
1.5 |
2.7 |
- |
- | |
224 |
1500 |
6.7 |
- |
- |
0.4 |
0.9 |
1.7 |
2.6 |
4.5 |
- |
- |
1000 |
4.5 |
- |
- |
0.25 |
0.6 |
1.1 |
1.7 |
3 |
- |
- | |
750 |
3.3 |
- |
- |
0.2 |
0.4 |
0.8 |
1.3 |
2.2 |
- |
- | |
250 |
1500 |
6 |
- |
- |
- |
0.8 |
1.6 |
2.4 |
4.2 |
- |
- |
1000 |
4 |
- |
- |
- |
0.5 |
1 |
1.6 |
2.8 |
- |
- | |
750 |
3 |
- |
- |
- |
0.4 |
0.8 |
1.2 |
2.1 |
- |
- | |
280 |
1500 |
5.4 |
- |
- |
- |
0.7 |
1.4 |
2.1 |
- |
- |
- |
1000 |
3.6 |
- |
- |
- |
0.45 |
0.9 |
1.4 |
- |
- |
- | |
750 |
2.7 |
- |
- |
- |
0.3 |
0.7 |
1.1 |
- |
- |
- |
〈五〉外形及安裝尺寸
TC型平行軸齒輪減速器外形及安裝尺寸
表4
尺寸
機座號 |
a |
H
~ |
a1 |
b |
b0 |
c |
d1 |
L |
L, |
K2 |
K3
~ |
e1 |
e2 |
e3 |
n
~ |
δ |
h |
n1 |
S1 |
S2 |
04 |
112 |
252 |
158 |
170 |
12 |
31.5 |
14 |
110 |
24 |
123 |
175 |
15 |
46 |
30 |
76 |
3.5 |
10 |
4 |
9 |
M10 |
06 |
128.1 |
275 |
175 |
185 |
20 |
32 |
14 |
140 |
25 |
161 |
210 |
12 |
75 |
22 |
80 |
3.5 |
12 |
4 |
11 |
M10 |
08 |
160 |
358 |
230 |
220 |
20 |
41 |
20 |
167 |
23 |
188 |
245 |
18 |
74 |
40 |
97 |
4 |
15 |
4 |
13.5 |
M16 |
10 |
200 |
452 |
297 |
275 |
25 |
50 |
22 |
193 |
37 |
208 |
268 |
13 |
84 |
49 |
127 |
4 |
16 |
4 |
13.5 |
M16 |
12 |
250 |
566 |
360 |
346 |
30 |
62 |
22 |
230 |
30 |
255 |
315 |
17 |
98 |
57 |
160 |
5 |
18 |
8 |
17.5 |
M20 |
14 |
285 |
625 |
395 |
405 |
30 |
70 |
26 |
275 |
41.5 |
305 |
360 |
34 |
104 |
88 |
178 |
5 |
22 |
8 |
17.5 |
M20 |
16 |
315 |
715 |
440 |
455 |
40 |
88 |
40 |
335 |
41 |
353 |
420 |
52 |
105 |
90 |
220 |
5 |
22 |
8 |
17.5 |
M24 |
20 |
382.6 |
856 |
550 |
535 |
50 |
110 |
40 |
385 |
51 |
413 |
488 |
66 |
125 |
138 |
237 |
5 |
25 |
8 |
17.5 |
M24 |
25 |
500 |
1050 |
690 |
625 |
60 |
120 |
40 |
430 |
- |
450 |
525 |
75 |
150 |
150 |
284 |
- |
- |
- |
- |
- |
續(xù)表
尺寸
機座號 |
P |
M |
N |
D |
I |
b2 |
t2 |
4-Ф |
I1 |
R |
S |
U |
V |
W |
X |
Y |
b1 |
重量 |
04 |
160 |
130 |
110 |
25 |
50 |
8 |
28 |
4-M8 |
11 |
77 |
115 |
95 |
135 |
22.5 |
20 |
31 |
165 |
22 |
06 |
200 |
165 |
130 |
30 |
60 |
8 |
33 |
4-M10 |
15 |
93 |
145 |
111 |
165 |
31 |
20 |
45 |
180 |
28 |
08 |
250 |
215 |
180 |
40 |
80 |
12 |
43 |
4-M12 |
18 |
112 |
190 |
132 |
215 |
38 |
25 |
60 |
212 |
45 |
10 |
300 |
265 |
230 |
50 |
100 |
14 |
53.5 |
4-M16 |
25 |
140 |
240 |
165 |
275 |
37.5 |
35 |
70 |
270 |
75 |
12 |
350 |
300 |
250 |
60 |
120 |
18 |
64 |
4-M16 |
25 |
165 |
310 |
215 |
350 |
43 |
40 |
100 |
340 |
145 |
14 |
450 |
400 |
350 |
70 |
140 |
20 |
74.5 |
4-M20 |
28 |
205 |
350 |
275 |
400 |
50.5 |
50 |
120 |
400 |
190 |
16 |
450 |
400 |
350 |
90 |
170 |
25 |
95 |
4-M24 |
36 |
220 |
400 |
350 |
460 |
71.5 |
60 |
125 |
450 |
210 |
20 |
550 |
500 |
450 |
110 |
210 |
28 |
116 |
4-M30 |
45 |
270 |
450 |
320 |
420 |
81 |
70 |
142 |
530 |
350 |
25 |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
785 |
空心軸輸出軸聯(lián)接尺寸
表5
機座代號 |
K1 |
K2 |
K3 |
t |
tI |
S1 |
d3 |
d3I |
b3 |
t3 |
d4 |
d1 |
d2 |
內花鍵 |
外花鍵 |
花鍵副
INT/EXT |
大徑D |
大徑d | |||||||||||||||
04 |
105 |
123 |
155 |
20 |
40 |
1.2 |
30 |
30 |
8 |
33.3 |
M10 |
28.6 |
30 |
35 |
34 |
16Z×2m×30P×6H/6h |
06 |
140 |
161 |
205 |
20 |
50 |
1.5 |
35 |
35 |
10 |
38.3 |
M12 |
37.5 |
40 |
45 |
44 |
21Z×2m×30P×6H/6h |
08 |
160 |
188 |
245 |
20 |
60 |
1.5 |
40 |
40 |
12 |
43.3 |
M16 |
42.5 |
45 |
51 |
50 |
24Z×2m×30P×6H/6h |
10 |
175 |
208 |
252 |
25 |
55 |
2 |
50 |
50 |
14 |
53.8 |
M16 |
57 |
60 |
65 |
64 |
31Z×2m×30P×6H/6h |
12 |
222 |
255 |
300 |
25 |
65 |
2.5 |
60 |
65 |
18 |
64.4 |
M20 |
75 |
78 |
85.5 |
84 |
27Z×3m×30P×6H/6h |
14 |
270 |
305 |
360 |
50 |
70 |
2.5 |
70 |
75 |
20 |
74.9 |
M20 |
81.5 |
85 |
94.5 |
93 |
30Z×3m×30P×6H/6h |
16 |
315 |
353 |
410 |
60 |
90 |
2.5 |
90 |
95 |
25 |
95.4 |
M24 |
96.5 |
100 |
109.5 |
108 |
35Z×3m×30P×6H/6h |
20 |
375 |
413 |
488 |
60 |
120 |
2.5 |
100 |
105 |
28 |
106.4 |
M24 |
96.5 |
100 |
109.5 |
108 | |
25 |
410 |
450 |
535 |
60 |
160 |
2.5 |
100 |
105 |
28 |
106.4 |
M24 |
96.5 |
100 |
109.5 |
108 |
用戶可根據(jù)需要,從表中選用小一號或更小的花鍵副
六、安裝、使用與維護
2.安裝好后,必須注入所需潤滑油,油面達到規(guī)定的高度,潤滑油可選用GB/T5903中的L-CKC100、L-CKC150、L-CKC220(原N100、N150、N220)及其它性能相法或更好的潤滑油。
3.在正式使用前,用手轉動,減速器必須靈活,無卡滯現(xiàn)象,然后進行空載運轉,時間不得少于2小時,運轉應平穩(wěn),無沖擊、振動及漏油現(xiàn)象。
4.新減速器第一次使用一個月后,必須更換新的潤滑油,在以后的使用中應定期檢查油的質量,發(fā)現(xiàn)老化變質應及時更換,同時經常檢查油面高度,低于規(guī)定高度時,及時補足。對長期連續(xù)工作的減速器必須三個月?lián)Q油一次,對每天工作時間不超過八小時的減速器,須六個月?lián)Q油一次。
5.在使用中,若發(fā)現(xiàn)油溫著升高,溫升超過60℃或油溫超過85℃時,以及產生不正常的噪音時,應停止使用,檢查原因,及時排除故障,更換潤滑油后再使用。
一、概述
TCS是TC的變型產品,同樣適用于起重、運輸、冶金、礦山,石油化工、建筑等行業(yè)的傳動機構。
二、型號、裝配型式及表示方法
1.型號:10、12、16、20、25
2.標記方法:
三、技術參數(shù)及外形尺寸
1.外形及安裝尺寸
表6
機座號 |
L |
K |
H |
C |
U |
W |
V |
a |
a1 |
n |
q |
r |
d |
b |
D1 |
D2 |
D3 |
S |
重量Kg |
TCS10 |
208 |
274 |
490 |
104 |
137 |
40 |
125 |
225 |
325 |
127 |
86 |
56 |
22 |
26 |
132 |
152 |
172 |
M12 |
75 |
TCS12 |
255 |
346 |
612 |
127.5 |
173 |
45 |
150 |
280 |
406 |
160 |
101.5 |
70 |
26 |
36 |
160 |
180 |
203 |
M16 |
142 |
TCS16 |
264 |
400 |
760 |
132 |
200 |
55 |
180 |
355 |
485 |
220 |
104 |
85 |
34 |
46 |
160 |
180 |
208 |
M16 |
210 |
TCS20 |
318 |
500 |
930 |
159 |
250 |
55 |
220 |
470 |
625 |
250 |
140 |
100 |
40 |
50 |
210 |
180 |
280 |
M16 |
350 |
TCS25 |
356.5 |
620 |
1160 |
178.25 |
350 |
75 |
275 |
580 |
777 |
310 |
180 |
125 |
40 |
70 |
240 |
240 |
320 |
M20 |
820 |
空心輸出軸聯(lián)接尺寸
機座代號 |
花鍵 |
平鍵 | |||||||||
花鍵副 |
內花鍵大徑D |
外花鍵大徑d |
k2 |
t |
S1 |
d1 |
d2 |
d3 |
b3 |
t3 | |
10 |
INT/EXT31Z×2m×30p×6H/6h |
65 |
64 |
208 |
60 |
2 |
57 |
60 |
50 |
14 |
53.8 |
12 |
INT/EXT35Z×3m×30p×6H/6h |
85.5 |
84 |
255 |
65 |
2.5 |
75 |
78 |
60 |
18 |
64.4 |
16 |
INT/EXT35Z×3m×30p×6H/6h |
109.5 |
108 |
264 |
75 |
2.5 |
96.5 |
100 |
90 |
25 |
95.4 |
20 |
318 |
85 |
2.5 |
96.5 |
100 |
100 |
28 |
106.4 | |||
25 |
356.5 |
95 |
2.5 |
96.5 |
100 |
100 |
28 |
106.4 |
用戶根據(jù)需要,從表中可選 用小一號或更小的花鍵副
2.工作級別為M5時,減速器承載能力表
公稱傳動比i | 公稱傳速r/min | 規(guī)格 | |||||
輸入n1 | 輸出n2 | 10 | 12 | 16 | 20 | 25 | |
公稱輸入功率 P KW | |||||||
22.4 | 1500 | 66 | 9.1 | 22.8 | 38.9 | 81 | 96 |
1000 | 44 | 6.1 | 15.2 | 25.9 | 54 | 64 | |
750 | 33 | 4.50 | 11.4 | 19.5 | 40 | 48 | |
25 | 1500 | 60 | 8.3 | 21.5 | 35 | 70 | 89 |
1000 | 40 | 5.5 | 16.5 | 23.3 | 46.5 | 59 | |
750 | 30 | 4.1 | 11 | 17.5 | 35 | 44.5 | |
28 | 1500 | 53.5 | 7.8 | 19.2 | 30.3 | 67 | 82 |
1000 | 35.5 | 5.2 | 12.5 | 20 | 44.5 | 54.5 | |
750 | 26.5 | 3.9 | 9.6 | 15.2 | 33.5 | 41 | |
31.5 | 1500 | 47.5 | 7.8 | 17.9 | 27.4 | 60 | 75 |
1000 | 31.5 | 5.2 | 11.9 | 18.2 | 40 | 50 | |
750 | 23.5 | 3.9 | 9 | 13.7 | 30 | 37 | |
35.5 | 1500 | 42 | 6.9 | 15.2 | 25.8 | 50 | 70 |
1000 | 28 | 4.6 | 10.1 | 17.2 | 33 | 46 | |
750 | 21 | 3.5 | 7.6 | 12.9 | 25 | 35 | |
40 | 1500 | 37.5 | 6.2 | 13.5 | 23 | 40 | 60 |
1000 | 25 | 4.1 | 9 | 15 | 26.5 | 40 | |
750 | 18.3 | 3.1 | 6.7 | 11.5 | 20 | 30 | |
45 | 1500 | 33 | 5.3 | 12.0 | 19.5 | 37 | 54 |
1000 | 22 | 3.5 | 8 | 13 | 24.5 | 36 | |
750 | 16.5 | 2.7 | 6 | 10 | 18.5 | 27 | |
50 | 1500 | 30 | 5.1 | 10.8 | 19.5 | 35 | 51 |
1000 | 20 | 3.4 | 7.2 | 13 | 23 | 34 | |
750 | 15 | 2.5 | 5.4 | 10 | 17.5 | 25.5 | |
56 | 1500 | 26.5 | 4.3 | 9.4 | 16.3 | 27 | 45 |
1000 | 17.5 | 2.8 | 6.2 | 10.8 | 18 | 30 | |
750 | 13 | 2.2 | 4.7 | 8.2 | 13.5 | 22.5 | |
63 | 1500 | 23.5 | 3.9 | 8.4 | 15.1 | 25 | 43 |
1000 | 15.5 | 2.6 | 5.6 | 10 | 16.5 | 28.5 | |
750 | 12 | 2 | 4.2 | 7.5 | 12.5 | 21.5 | |
71 | 1500 | 21 | 3.6 | 7.0 | 13 | 22 | 38 |
1000 | 14 | 2.4 | 4.5 | 8.5 | 15 | 25 | |
750 | 10.5 | 1.8 | 3.5 | 6.5 | 11 | 19 | |
80 | 1500 | 18.5 | 3.0 | 6.7 | 11 | 17 | 35 |
1000 | 12.5 | 2 | 4.5 | 7.3 | 11 | 23 | |
750 | 9 | 1.5 | 3.3 | 5.5 | 8.5 | 17.5 | |
90 | 1500 | 16.5 | 2.8 | 5.6 | 9.2 | 16 | 28 |
1000 | 11 | 1.8 | 3.7 | 6.1 | 10.5 | 18.5 | |
750 | 8 | 1.4 | 2.8 | 4.6 | 8 | 14 | |
100 | 1500 | 15 | 2.5 | 5.2 | 8.6 | 13 | 25 |
1000 | 10 | 1.6 | 3.4 | 5.7 | 8.6 | 16.5 | |
750 | 7.5 | 1.3 | 2.6 | 4.3 | 6.5 | 12.5 | |
115 | 1500 | 13 | 2.3 | 5 | 8.1 | 12 | 23 |
1000 | 8.5 | 1.5 | 3.3 | 5.4 | 8 | 1.5 | |
750 | 6.5 | 1.2 | 2.5 | 4.1 | 6 | 11.5 | |
128 | 1500 | 11.5 | 1.8 | 4.2 | 6.8 | 10.5 | 21 |
1000 | 7.5 | 1.2 | 2.8 | 4.5 | 7 | 14 | |
750 | 5.5 | 0.9 | 2.1 | 3.4 | 5.3 | 11 | |
145 | 1500 | 10 | 1.7 | 3.5 | 5.7 | 9.5 | 20 |
1000 | 6.5 | 1.1 | 2.3 | 3.8 | 6.3 | 13.3 | |
750 | 5 | 0.85 | 1.8 | 2.9 | 4.7 | 11 | |
160 | 1500 | 9 | 1.5 | 3.2 | 5.3 | 8 | 18 |
1000 | 6 | 1 | 2.1 | 3.5 | 5.3 | 12 | |
750 | 4.5 | 0.75 | 1.6 | 2.6 | 4 | 9 |
注:配套電機功率:Nn≤容許功率÷2~2.5
3.連續(xù)工作型,減速器承載能力表
公稱傳動比i | 公稱傳速r/min | 規(guī)格 | |||||||
輸入n1 | 輸出n2 | 10 | 12 | 16 | 20 | 25 | |||
公稱輸入功率 P KW | |||||||||
22.4 | 1500 | 66 | 6.28 | 15.84 | 23.68 | 48.6 | 57.6 | ||
1000 | 44 | 4.48 | 11.2 | 16.30 | 33.5 | 39.7 | |||
750 | 33 | 3.10 | 7.9 | 11.8 | 24.3 | 28.8 | |||
25 | 1500 | 60 | 5.89 | 15.18 | 23.57 | 42.6 | 53.4 | ||
1000 | 40 | 4.20 | 10.8 | 16.25 | 29.35 | 36.8 | |||
750 | 30 | 2.90 | 7.5 | 11.75 | 21.3 | 26.7 | |||
28 | 1500 | 53.5 | 5.26 | 13.05 | 20.31 | 40.2 | 49.1 | ||
1000 | 35.5 | 3.75 | 9.30 | 14.00 | 27.7 | 33.86 | |||
750 | 26.5 | 2.50 | 6.50 | 10.1 | 20.1 | 24.5 | |||
31.5 | 1500 | 47.5 | 5.19 | 11.53 | 18.16 | 35.4 | 45 | ||
1000 | 31.5 | 3.70 | 8.23 | 12.5 | 24.4 | 31 | |||
750 | 23.5 | 2.50 | 5.75 | 9.1 | 17.5 | 22.5 | |||
35.5 | 1500 | 42 | 4. 45 | 10.18 | 16.99 | 30.6 | 42 | ||
1000 | 28 | 3.20 | 7.1 | 11.7 | 21 | 21.85 | |||
750 | 21 | 2.20 | 5.1 | 8.5 | 15.3 | 21 | |||
40 | 1500 | 37.5 | 4.04 | 8.88 | 15.10 | 24.6 | 36 | ||
1000 | 25 | 2.75 | 6.1 | 10.4 | 16.9 | 24.8 | |||
750 | 18.3 | 2.00 | 4.4 | 7.5 | 12.3 | 18 | |||
45 | 1500 | 33 | 3. 44 | 7.83 | 12.91 | 22.2 | 32.4 | ||
1000 | 22 | 2 .4 | 5.45 | 8.9 | 15.3 | 21.7 | |||
750 | 16.5 | 1.7 | 3.9 | 6.45 | 11 | 16.2 | |||
50 | 1500 | 30 | 3.21 | 7.00 | 12.06 | 21 | 30.6 | ||
1000 | 20 | 2.2 | 4.8 | 8.31 | 14.5 | 21.10 | |||
750 | 15 | 1.60 | 3.5 | 6.00 | 10.5 | 15.3 | |||
56 | 1500 | 26.5 | 2.71 | 6.01 | 10.43 | 16.2 | 27 | ||
1000 | 17.5 | 1.9 | 4.13 | 7.15 | 11.15 | 18.6 | |||
750 | 13 | 1.30 | 3.00 | 5.2 | 8 | 13.5 | |||
63 | 1500 | 23.5 | 2.43 | 5.32 | 9.56 | 15 | 25.3 | ||
1000 | 15.5 | 1.70 | 3.60 | 6.55 | 10.3 | 17.4 | |||
750 | 12 | 1.2 | 2.65 | 4.75 | 7.5 | 12.6 | |||
71 | 1500 | 21 | 2.24 | 4.95 | 8.08 | 13.2 | 21.8 | ||
1000 | 14 | 1.5 | 3.41 | 5.5 | 9.1 | 15 | |||
750 | 10.5 | 1.1 | 2.5 | 4 | 6.6 | 10.5 | |||
80 | 1500 | 18.5 | 1.85 | 4.13 | 6.85 | 10.2 | 21 | ||
1000 | 12.5 | 1.3 | 2.8 | 4.72 | 7 | 14.4 | |||
750 | 9 | 0.9 | 2.0 | 3.4 | 5.1 | 10 | |||
90 | 1500 | 16.5 | 1.70 | 3.89 | 5.74 | 9.6 | 16.3 | ||
1000 | 11 | 1.1 | 2.68 | 3.9 | 6.6 | 11.20 | |||
750 | 8 | 0.8 | 1.94 | 2.85 | 4.8 | 8.15 | |||
100 | 1500 | 15 | 1.49 | 3.13 | 5.24 | 7.8 | 15 | ||
1000 | 10 | 1 | 2.15 | 3.5 | 5.35 | 10 | |||
750 | 7.5 | 0.72 | 1.56 | 2.6 | 3.9 | 7.5 | |||
115 | 1500 | 13 | 1.40 | 3.09 | 5.05 | 7.2 | 15 | ||
1000 | 8.5 | 0.95 | 2.10 | 3.45 | 4.9 | ||||
750 | 6.5 | 0.70 | 1.5 | 2.50 | 3.6 | ||||
128 | 1500 | 11.5 | 0.16 | 2.58 | 4.28 | 6.36 | 13.8 | ||
1000 | 7.5 | 0.75 | 1.78 | 2.90 | 4.35 | 9.5 | |||
750 | 5.5 | 0.55 | 1.25 | 2.14 | 3.15 | 6.9 | |||
145 | 1500 | 10 | 1.06 | 2.43 | 3.59 | 5.7 | 12 | ||
1000 | 6.5 | 0.70 | 1.67 | 2.45 | 3.9 | 8.25 | |||
750 | 5 | 0.50 | 1.2 | 1.75 | 2.85 | 6 | |||
160 | 1500 | 9 | 0.93 | 1.96 | 3.25 | 4.87 | 10.8 | ||
1000 | 6 | 0.65 | 1.35 | 2.2 | 3.35 | 7.4 | |||
750 | 4.5 | 0.45 | 0.95 | 1.62 | 2.4 | 5.4 |
注:配套電機功率:Nn≤容許功率÷2~2.5
4.減速器輸入軸至輸出軸的中心矩
型號 | 10 | 12 | 16 | 20 | 25 |
中心矩a | 225 | 280 | 355 | 470 | 580 |
5.公稱傳動比
公稱 | 22.4 | 25 | 28 | 31.5 | 35.5 | 40 | 45 | 50 | 56 |
63 | 71 | 80 | 90 | 100 | 114 | 128 | 145 | 160 |
6.減速器的選用參見TC減速器選用。
〈一〉、概述TA系列齒輪減速器,在吸取了國內、;國外同類產品的設計、制造經驗的基礎上,經過完善優(yōu)化而形成的系列產品,廣泛適用于冶金、機械、石油、化工、建筑、輕紡、輕工等行業(yè)。
〈二〉型號、裝配型式及表示方法
1.型號:單級80D、90D、100D、140D;
雙級75L、 90L、115L、140L、180L、225L、250L、265L、300L、375L;
三級90S、115S、 140S、180S、225S、250S、265S、300S、375S。
2.標記方法:
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